“Optimización del sistema de producción para la disminución de desperdicios en la recolección de huevos en galpones automáticos de la Avícola Santa Elenita Santeel-campo Salcedo aplicando Lean Six Sigma”.

Abstract

The aim of this study was to optimize the production system to reduce waste in the collection of eggs in automatic sheds of the Poultry Santa Elenita Santeel Cía. Ltda. (2022) – Campo Salcedo, applying Lean Six Sigma. That is why, the DMAIC and 5S methodology was used. In the initial phase of the DMAIC methodology, the current situation of barns A3 and A4 was evaluated, selected for their production capacity of 98,000 birds each. Through daily egg collection records in the warehouse, the amount of waste generated was estimated. By the way of, an on-site inspection in shed A3, it was found that the production had waste (broken eggs). As a result, a slight non-compliance with the 5S parameters was identified in the process of collecting, classifying and packaging eggs in the Santa Elenita Santeel Poultry warehouse, creating new daily production records for egg collection, making bimanual diagrams. in this process. Achieving significant results where the implemented proposal yielded positive results with a record in shed A3, an increase of 10,491 eggs with 0.97% waste, while in shed A4, production increased by 8,064 eggs with 0.89% waste. Meaning an increase in profits per production cycle of $1,484.40. It is concluded that the DMAIC methodology applied was efficient in reducing waste, which was reflected in the percentage of broken eggs in shed A3 and A4, being a significant amount. It is recommended that the company instruct all personnel working at the Santa Elenita Santeel Poultry - Campo Salcedo on the methodology that is being applied and the use of the new production data collection formats in the winery, since the personnel it is versatile in poultry.