Repotenciación de los activos físicos del sistema de producción y elaboración del plan de mantenimiento en la Empresa AGROMIKROBEN

Abstract

The objective of this technical project is to repower the physical assets of the production system and prepare a maintenance plan at Agromikroben company, for which a maintenance plan was carried out, as well as the preparation of industrial safety and equipment operation manuals. For plan elaboration, it began with the inspection of the equipment of the production system, determining the state of the machines to evaluate the process and the maintenance planning. It led to a repowering of all the equipment and optimization. A codification of all the devices that make up the production system was carried out, to define the operational context of each one of them, ending the possible failures. Therefore, it was evaluated what could happen in each asset when performing the required operation. In addition, through the analysis of failure modes, effects and their potential causes, the main functions were structured. However, with the repowering of the company's assets and the implementation of the maintenance plan, the aim is to have a longer useful life and perform its required functions in an optimal way through spreadsheets (Excel) and thus define the tasks that are carried out in the maintenance plan, managing to reduce the time for the manufacture of the star product (trichoderma) approximately from 12 weeks to 8 days. Moreover, the electrical plans were developed for the fermenting, sterilizing or autoclave and industrial blender machines to facilitate the detection of electrical faults. It is recommended to evaluate the equipment according to the ergonomic risk factor that the operator is exposed to and place the sterilizing machine in a place with ventilation and a drainage system to avoid inconveniences such as: flooding or water leaks.