Análisis de materiales alternativos para la fabricación del block de un motor PyP 10 mediante los métodos CAD, CAM Y CAE.

Abstract

The present research work aims to analyze alternative materials, which can be found in the market, through recycling for the manufacture of vehicles auto parts, such is the case of a Motor Block PYP 10, through the methods CAD/CAE/CAM. The research problem that has been taken into account is due to the cause, that in our country Ecuador there are not enough studies and application of the design software and simulators, and according to these develop the CAD/CAE/CAM methods for the elaboration of automotive parts. In addition, these methods types can be applied in several industrial areas. The investigation starts from an analysis about the original material, using spectrometry. In consideration, the results obtained from the composition of the original material have been determined to correspond to the aluminum material 413.0. Consequently, five alternative materials have been identified, with which can be manufactured the Block PYP 10, through the CES EDUPACK 2015 software, this software gives us the physical properties, etc. of these. According to the CAD method has been taken measurements for the block design in the Solid-Works software. The materials that have been selected are two aluminum 6061 T6 and gray cast iron IN GJL 300, which are going to be simulated by the software ANSYS-WORKBENCH R18.1, CAE method. Subsequently, carry the CAD design for the machining CAM method, through the RHINO-CAM software within the FADAL 4020 VMC machine. Once the machining was completed, several operating tests were carried out with the original parts of the block, which worked perfectly and a thermal analysis was performed with a FLIR E5 thermographic camera to make a comparison between the made analyses in the ANSYS software.