Elaboración de un plan de control de la producción para incrementar la eficiencia y productividad en la Empresa Textil “Sumatex” ubicada en la Ciudad de Riobamba.

Abstract

The current research work was carried out in SUMATEX Textile Company located in Riobamba city, in which a production control plan has been developed to increase efficiency and productivity in the company. For this, causes and operational problems which are causing low productivity in the production line, the study of methods and times as well as an optimal alternative in the production plant were analyzed. Observation by means of a questionnaire to all workers of the company as well as an analysis of the current situation of the production plant were used as the methodology of this research work. Based on the methodology, process and route diagrams were drawn up to determine the deficiency of the production system. And also, based on data provided by the company under study, the inventor classification analysis was carried out using the ABC analysis to determine the most sold production lines, in which pijamas, white line and bathrobe lines are analyzed. Subsequently, the proposed model is developed, which starts with a sales forecast for 2018 and from which the production planning began by means of aggregate planning, the master production plan and the requirement material plan. It is concluded that the low productivity and efficiency are due to the fact that there is no a established method of planning and control of the production, as well as the lack of material, production change and the transfer of material to the manufacturing area. It is recommended to follow the production planning proposed in order to obtain the required production.