Estandarización e implementación de la redistribución del área de producción de la Empresa MAV Muebles de Riobamba mediante la aplicación de las metodologías SLP y 5S del Lean Manufacturing

Abstract

The research is of a technical and applicative study with a quantitative approach that aims to standardize and implement the redistribution of the production area of MAV Muebles de Riobamba company through the application of the SLP methodology and 55 of Lean Manufacturing. For this purpose, a contrast was conducted between the initial state of the company and the current performance and improvements after the intervention of the researchers. At the beginning, the company had problems linked to an inadequate distribution due to the lack of space and processes without standardization, which caused disorganization, unsafe spaces for workers and slow processes that reduced the competitive and productive capacity of MAV company. With the intervention of the researchers, positive changes for the business operation are made evident. Regarding the application of the SS, an initial evaluation of 14% was obtained. which increased to 70% after applying the methodology. On the other hand, the proper redistribution of space and standardization of the processes for the production of stackable chairs were evaluated by measuring the Value Added Ratio (VAR) and Activities Value Added Ratio (AVAR), which show an increase of 14.73% and 9.44%, respectively, as well as a reduction in production times, from 3 hours and 20 minutes to 2 hours and 56 minutes per unit produced. In conclusion, a correct distribution of space, the standardization of processes and the aptitude of the company's production processes have led to a reduction in production times, from 3 hours 20 minutes to 2 hours 56 minutes per unit produced. In conclusion, a proper distribution of spaces. the standardization of processes and the application of methodologies that allow the organization of business operations are highly advantageous for the productive capacity of a company, since it generates more competitiveness in the market and guarantees labor safety and product quality. It is therefore strongly recommended to implement these actions in all companies and thus promote the industrial development in Riobamba city.